Printing on Mylar Bags: A Beginner’s Guide

Printing on Mylar Bags: A Beginner's Guide

Printing on Mylar bags is a complex process that requires precision and attention to detail. If you are new to this type of printing, you may be feeling overwhelmed with the different variables to consider. How do you ensure that the image or text will stick to the bag? What type of printer should you use? What kind of ink is best suited for Mylar bags? Don’t fret! This beginner’s guide to Printing on Mylar Bags is here to help you navigate through the intricate world of printing on Mylar bags. Our guide will provide you with everything you need to know, from understanding the properties of Mylar bags to selecting the right printing method for your project. Whether you are printing labels for products, stickers for advertisements or even custom designs, Printing on Mylar Bags is an excellent way to create high-quality, resilient prints. We’ve included tips from experts in the industry and step-by-step instructions that will set you up for success. So, whether you’re a seasoned pro or a total newbie to printing on Mylar bags, this guide will provide valuable insights and knowledge that will help you create stunning prints. Keep reading and discover all the secrets to printing on Mylar bags!

How To Print On Mylar Bags
“How To Print On Mylar Bags” ~ bbaz


Mylar bags are becoming an increasingly popular choice for packaging as they are highly durable, have excellent barrier properties, and can help prolong the shelf life of products. To make your product stand out, you might want to consider printing on Mylar bags. This article will guide you through the basics and help you decide which type of printing is right for your needs.

Types of Printing

Flexographic Printing

Flexographic printing is a popular method used in the food packaging industry. It involves applying ink to a flexible plate that is then transferred onto the Mylar bag. The advantage of flexographic printing is that it can produce high-quality prints at a fast rate. However, it does require specialized equipment and can be expensive for small runs.

Digital Printing

Digital printing is a versatile method that allows for printing small runs with a quick turnaround time. It involves using a digital printer that prints directly onto the Mylar bag. The advantage of digital printing is that it offers a high level of detail and allows for variable data printing. However, the ink can scratch off over time and is not as durable as other forms of printing.

Gravure Printing

Gravure printing is a traditional method that involves engraving a design onto a cylinder which is then used to transfer the ink onto the Mylar bag. This method produces very high-quality prints, but it is not as common due to the high cost of production.


Solvent-Based Inks

Solvent-based inks are commonly used in flexographic printing. They are highly durable and resistant to abrasion, making them ideal for products that are frequently handled or transported. However, they are not suitable for all products and can have a strong odor.

Water-Based Inks

Water-based inks are eco-friendly and produce high-quality prints. They are often used in digital printing. However, they are not very durable, and the ink can fade over time if exposed to sunlight or moisture.

UV Inks

UV inks are cured with ultraviolet light, which makes them highly resistant to abrasion and fading. They are commonly used in digital printing, and are ideal for products that will be exposed to moisture or sunlight. However, they can be expensive, and the ink can crack if the Mylar bag is folded or creased.


The cost of printing on Mylar bags will vary depending on the method, ink, and quantity of bags you need. Flexographic printing is usually the most expensive, but it is cost-effective for larger runs. Digital printing is more affordable for smaller runs, but the cost per unit can be higher.

Print Method Average Cost (per bag)
Flexographic printing $0.50 – $1.00
Digital printing $1.00 – $2.00
Gravure printing $2.00 – $4.00

Design Considerations

When designing your Mylar bag, keep in mind that some printing methods may require specific file types or color modes. It is important to work with a printer who can guide you through the design process and ensure that your artwork will translate well onto the Mylar bag.


Printing on Mylar bags can help your product stand out on the shelves and prolong its shelf life. By understanding the different printing methods, inks, and costs, you can make an informed decision and choose the option that is best for your needs.


In my opinion, digital printing is the most versatile and cost-effective method for small runs, but flexographic printing is the best option for larger runs. I would recommend using UV inks for products that will be exposed to moisture or sunlight, and water-based inks for products that will not be heavily handled or transported. Remember to work with a reputable printer and allow enough lead time for production to avoid any last-minute hiccups.

Hello there! Thank you for taking the time to read our beginner’s guide on printing on Mylar bags. We hope that you found it informative and useful in your own endeavors with these versatile packaging options. As we conclude this article, we’d like to leave you with a few final thoughts and tips to keep in mind.

Firstly, always ensure that your printer is compatible with Mylar material before attempting to print. Using an inkjet or laser printer designed for paper may result in smudging or incomplete prints, which can be frustrating and lead to wasted resources. Investing in a specialized thermal or dye-sublimation printer may be more costly initially, but it will save you time and effort in the long run.

Additionally, pay close attention to the dimensions and design of your Mylar bags, as they can greatly affect the quality of your printed images or text. It’s crucial to use measurement tools and templates to ensure that your designs fit appropriately, avoiding unwanted stretching or distortion. And finally, take advantage of the unique benefits of Mylar material – its durability, flexibility, and moisture resistance – to create eye-catching, long-lasting prints that stand out among the competition.

We believe that with these tips in mind, you are now well-equipped to explore the exciting world of Mylar bag printing. Don’t be afraid to experiment and try out new techniques or designs – after all, the possibilities are endless. We wish you the best of luck, and happy printing!

Printing on Mylar bags can be a great way to brand your products and add a professional touch. As a beginner, it’s important to understand the process and considerations of printing on Mylar bags. Here are some common questions that people also ask:

  • What is Mylar?
  • Can all Mylar bags be printed on?
  • What printing methods can be used for Mylar bags?
  • What type of ink should be used for printing on Mylar bags?
  • How do I prepare my artwork for printing on Mylar bags?
  • What are the benefits of using Mylar bags for packaging?
  • What are the limitations of printing on Mylar bags?
  1. What is Mylar? Mylar is a type of polyester film that is widely used in packaging, insulation, and other applications. It is known for its durability, strength, and resistance to moisture and chemicals.
  2. Can all Mylar bags be printed on? Not all Mylar bags are suitable for printing. Make sure you choose bags that are specifically designed for printing, with a smooth surface that can accept ink without smudging or bleeding.
  3. What printing methods can be used for Mylar bags? Common printing methods for Mylar bags include flexography, rotogravure, and digital printing. Each method has its own advantages and disadvantages depending on the complexity of the design, the quantity of bags, and the desired quality.
  4. What type of ink should be used for printing on Mylar bags? Specialized inks are required for printing on Mylar bags, including solvent-based inks or UV-curable inks. These inks are designed to adhere to the Mylar surface and resist fading, cracking, or smudging.
  5. How do I prepare my artwork for printing on Mylar bags? Artwork should be prepared in a vector format, with all fonts converted to outlines and colors specified in Pantone colors. Avoid using small or intricate details that may not translate well on the Mylar surface.
  6. What are the benefits of using Mylar bags for packaging? Mylar bags offer a range of benefits, including excellent barrier properties, lightweight and flexible design, and customizable printing options. They are also more environmentally friendly than traditional packaging materials like plastic or paper.
  7. What are the limitations of printing on Mylar bags? Printing on Mylar bags can be expensive, especially for small quantities, and may require minimum order quantities. The printing process may also be limited by the size and shape of the bag, as well as the number of colors used in the design.

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